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| Place of Origin: | China |
| Brand Name: | ZHONGHENG |
| Certification: | CE/SGS |
| Model Number: | ZH-50 |
| Minimum Order Quantity: | 1 set |
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| Price: | $70000-90000/set |
| Packaging Details: | Mechanical parts are fixeMain components d in the container with iron wire to ensure that the machine is kept from colliding, |
| Delivery Time: | 90 working days |
| Supply Ability: | 10 sets/months |
| Production Capacity: | 30-70m/min | Voltage: | 380V/220V/50HZ |
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| Dimension(L*W*H): | About7m*1.4m*1.5m | Power(W):: | 100 KW |
| Roll Material: | 45# High Grade Steel | Cutting Blade Material: | Cr 12 High Grade Steel |
| Way Of Drive: | Gear Box | ||
| High Light: | Downspout Roll Forming Machine,Gutter Roll Forming Machine |
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Tube Roll Former Downpipe Roll Forming Machine With Double Head Decoiler
Description
(1) Overview
The product is matched special equipment for welded pipe production enterprise. It has many advantages, such as rapid Zinc supplementation, high working efficiency, low energy consumption, long work time and can be suitable for kinds of environment and so on. At the same time, it solves the problems of Zinc supplementation for thick wall welding tubes, square tubes, industry type welding which the other similar products can not solve. It is the domestic only professional zinc spraying welded pipe special equipment.
(2) Arc spraying principle
Principle:Two sprayed Zinc wires do self-consumption electrode, and then arc which burns on the end of the wire material melts the wire which is sent into equably. Then through the compressed air, atomize the melting wire material to small particles that uniformly distribute and gush to workpiece stroke coating. When spraying, it needs to intersect a certain angle (usually 30-60°). Continuous sent two zinc wire respectively connects the positive and negative of the power. The end of the wire contacts the striking of arc, under the action of the power supply, Arc keep stable combustion, and at the back of the Arc occurrence point, let the melting wire atomize to particles through high-speed compressed air, and then spray into the base material surface which is after pretreatment, finally form the coating.
(3) Feathers
Spraying efficiency is high,operation is easy and safe
Bond strength of the coating and base material is high.
Deposition rate is high,spray deposition rates is more than 78%
Wire feed rate is accordant and stable, than can ensure fast, reliable of the striking of arc.
The machine can work continuously and stably for long time.
The equipments is specially suitable for machine unit for high-frequency straight seam welded pipe to spray for the welding line
(4) Operation
Before the spraying job, the users must thorough reading the whole equipment specifications, and clear up the construction site and then reasonably decorate good equipment position, pay attention to take shelter from rain and proof dust.
Specification
| Raw material | Hot rolled steel, cold rolled steel, galvanized steel |
| Round tube outer diameter | 76-165mm |
| Wall thickness Round tube | 2.0-6.0mm |
| Square tube | 70*70mm, 90*90mm, 110*110mm,130*130mm |
| Rectangular tube | 60*80, 80*100, 100*170, 120*140 |
| Wall thickness Square & Rectangular tube | 5.5mm |
| Tube welding speed | 15-50m/min |
| Main DC Drive | 160kW*2 |
| High frequency welder | 600kW |
Main components
1.Uncoiler
I.D. of steel strip: Φ600~Φ800mm
O.D of steel strip: Φ1800mm
2.shearing and butt-welding
insure two-coiled steel strips shearing tidily and then welding together and leveling weld seam.
3.Hoop cage
Usage: ensure main machine to run continuously while welding two coiled strips.Accumulating volume: 300m.
4. Feeding device
Vertical guide roll: one pair
Roller for leveling: 7 Rollers
5. Forming device
O.D.: φ60~φ165mm
Wall thickness: 1.5~5.0mm
6. Guide device
two rollers and with pieces for guiding in the middle.
7. Cooling device
Cooling tube
8. Sizing device
Diameter of the pipe: φ60~φ165mm
Wall thickness: 1.5~5.0mm
9.Straightening machine
It is mainly used for straightening of finished pipe roughly online.
10. Computer-controlled cutting saw
Maximum running speed of the vehicle: 60 m/min
Cutting diameter: φ60~φ165mm
Cutting thickness: ≤5.0mm
Cutting tolerance: 0~6 mm
Maximum Cutting speed :6 times/min
11. Solid State H.F. Welder
Solid State type, include Rectifier cabinet, Inverter cabinet, transformer, control panel, cooling system
12. Transmission system
It’s DC Motor with speed reducer, through gearboxes and universal joints to drive forming and sizing unit
13. Runout Conveyor
Move out finished steel tubes
14. Roller set
Order according to tube sizes
Advantage
1. Any small problems will be solved at the most prompt time.
2. We always offer relateive technical support,quick response,all your inquire will replied within 24 hours.
3. We can delivery your goods within 25 workdays.
4. OEM service.
Machine picture
